Production
Manufacturing Capabilities & Facilities
Discover our manufacturing capabilities and state-of-the-art facilities.
Capacity & Capability
Scalable Production & Technical Excellence
Production Volume
Scalable manufacturing capacity
Our facility is designed to handle both small batch orders and large-scale production runs, ensuring we can meet the diverse needs of our clients while maintaining consistent quality.
Technical Capabilities
Advanced manufacturing techniques
We specialize in a wide range of knitting techniques and can produce various styles, patterns, and fabric types to meet your specific requirements.
Knitting – Packing (Current)
| Gauge | Capacity/month | Capacity/year |
|---|---|---|
| 7 GG | 45,000 | 540,000 |
| 12 GG | 120,000 | 1,440,000 |
| Total | 165,000 | 1,980,000 |
Capability
- Factory Strengths
- The most advanced sweater factory in Bangladesh
- Designing & manufacturing factory for prominent brands
- Latest automatic machineries
- Industrial engineered production
- 100% quality assurance & control
- Capability to manufacture any flat knitwear
- Highly skilled, experienced employees
- 24/7 communication support for buyers
- Competitive pricing
- Expert fashion design, R&D, industrial engineering, merchandising, lean production, commercial, accounts, HR, admin, compliance, sampling & total quality management teams
- 100% on-time shipment
- Product Categories
- All types of Flat Knit Garments including Sweaters, Cardigans, Pullovers, Dresses, Ponchos, Hoodies, Scarves, Leggings, Shorts, Beanies
- Gauge Capability
- 7–14 GG
- Size Capability
- All sizes for Women, Men, Boys, Girls & Infants
- Knit Capability
- All types of Jersey, Intarsia, Jacquard, Pointelle, Argyle, Cable, Rice, Waffle, Tube, Shaker, Ottoman, Pattern, Rib
- Factory Operations
- Winding – Automatic Knitting – Linking – Trimming – Mending – Washing – Accessories Attachment – Ironing – Sewing – Finishing – Packing
- Production Lead Time
- 75-90 days for Local Yarn
90-120 days for Chinese yarn - MOQ
- 1,000 Sweaters per Colour per Style (Flexible for Development Programs)
- Sampling Lead Time
- 7-14 days for local yarn
21-30 days for Chinese yarn - Sampling Capacity
- Fit + PP + Size Set samples: 30/day
R&D samples: 30/day - Major Export Countries
Europe: United Kingdom, Republic of Ireland, Spain, France, Germany, Belgium, Poland, Denmark, Italy, Switzerland
America: United States, Canada, Mexico, Brazil
Oceania: Australia, New Zealand.
- Yarn Capability
- Cotton: regular, GOTS, BCI, organic, recycled, slub, roving, stone washed, with neps, melange.
- Acrylic: regular, roving, piece dyed, mohair like, cashmere like, cotton like melange, popcorn, smiling cotton like, slub, tube, with neps.
- Viscose: regular, Ecovera, FSC.
- Polyester: regular, feather, chenille.
- Nylon: regular, feather, cat feather.
- Wool: regular.
- Cashmere
- Alpaca
Mixed / Blended / Twisted Yarn Options:
- Mossy: blend of acrylic, polyester, nylon, spandex and wool in varying percentages.
- PBT: viscose polyester nylon blend.
- Cotton with acrylic / polyester / nylon.
- Acrylic with wool / nylon / polyester.
- Viscose nylon / polyester.
- Almost all yarns can be twisted with lurex.
- Accessories Capability
- Button, Zipper, PU Patch, Fabric Patch, Embroidery, Print, Sequence, Stone, Pearl, Pompom, Fleece
- Payment Terms
- At sight LC or TT (Conditional 60 days sight LC and Sales Contract at sight)
- Bank
- Primary banking partner: Southeast Bank Limited.
At a Glance
Production Overview
Snapshot of our current knitting–packing capacity, yarn capability and sampling strength for flat knit programs.
Knitting–Packing Capacity
Current capacity of approx. 165,000 pcs/month (7 GG & 12 GG), equivalent to around 1,980,000 pcs/year.
Production Floors
End‑to‑end floors covering winding, automatic knitting, linking, trimming, mending, washing, accessories attachment, ironing, sewing, finishing and packing with dedicated quality checkpoints.
Compliance
Social, technical and environmental compliance programs in line with leading global buyers, backed by BSCI, SEDEX and environmental certifications.
Development & Sampling
Dedicated design, R&D and sampling studio capable of around 30 fit/PP/size‑set samples and 30 R&D samples per day, supporting programs from yarn/structure development to sealed samples.
Flexibility
Ability to handle both core repeat programs and fashion drops with shorter runs while maintaining efficiency.
Support Services
End-to-end support covering yarn sourcing, lab-dip & strike-off approvals, fit approvals, inline & final AQL inspections and logistics coordination.
Machineries
Our Equipment & Machinery List
A comprehensive overview of the machinery powering our production facility.
| SL No. | Description | Brand | Origin | No. of Machines |
|---|---|---|---|---|
| 1 | 12 GG Knitting Machine | Shanglon | China | 200 Pcs. |
| 2 | 07 GG Knitting Machine | Jaint Star | China | 50 Pcs. |
| 3 | Dial Linking Machine | Flying Tiger | China | 170 Sets |
| 4 | Over Lock | Jucki | China | 6 Pcs. |
| 5 | Soft winding (High Speed) Machines | Zhejiang Huashen | China | 15 Pcs. (176 Spendal) |
| 6 | Part Opening Machine | Zhejiang Huashen | China | 5 Pcs. |
| 7 | Bar Tag Machine | Jucki | Japan | 4 Pcs. |
| 8 | Compressor Machine | Gardner Denver | Germany | 1 Pc. |
| 9 | Generator 250 KVA and 350 KVA | Perkins | UK | 2 Pcs. |
| 10 | Air Condition | Chigo | China | 250 Tons |
| 11 | On Line UPS (100+50+60KVA) | Arton pro and Vertive | Turkye and America | 3 Pcs. |
| 12 | Washing Machine | - | China | 2 Pcs. |
| 13 | Hydro Stractor | - | China | 2 Pcs. |
| 14 | Steam Dryer | - | China | 4 Pcs. |
| 15 | Boiler | New Model | Bangladesh | 1 Pc. |
| 16 | Steam Iron | - | China | 28 Sets. |
| 17 | Sewing Machine | Juki | Japan | 20 Pcs. |
| 18 | Whole button Machine | Juki | Japan | 2 Sets |
| 19 | Flat Lock Machine | Juki | Japan | 2 Pcs. |
Supporting Advanced Machineries
Needle Detector Machine
Hashima metal detectors provide the reliability we need to detect even the smallest metal objects such as broken needle tips before garments enter the metal-free zone and final packing stages.
Backup Power Generator
Our dedicated backup power station ensures the facility has electricity at all times, even when the surrounding grid is down or under maintenance.The efficiency of the generator is monitored by measuring fuel consumption through flow meters, helping us maintain reliable and cost-effective operations.
Lean Manufacturing
Efficiency & Continuous Improvement
Efficiency Focus
Maximizing value, minimizing waste
We employ lean manufacturing principles throughout our operations, continuously improving processes to reduce waste, increase efficiency, and deliver better value to our clients.
Continuous Improvement
Always striving for better
Our commitment to continuous improvement means we regularly review and optimize our processes, ensuring we stay at the forefront of manufacturing excellence.